PVC Rubber Patches

PVC Rubber Patches

Starting from $12.60 each at 100 pieces.

PVC rubber patches are built to withstand tough conditions while keeping your design bold and vibrant. Made from flexible, weather-resistant material, they’re waterproof, fade-resistant, and perfect for outdoor gear, uniforms, hats, and tactical apparel. With 2D or 3D design options, PVC patches allow for sharp detail and vivid colors that embroidery can’t match. Choose from Velcro, sew-on, or adhesive backings for easy application.

Learn how to apply PVC Rubber Patches in minutes 👈

Emblem Size Limits

Minimum – 0.5"W x 0.5"
Maximum – 4" x 4"

Text and Elements

Minimum size - 0.6 mm (+/-0.2 mm)

Floating Elements

All PV+ Emblems must have a uniform background that supports every letter and element. Floating elements are not allowed.

Sewing Channel

PV+ Emblems can have a channel for seam application, with the choice of adding a 1 or 2mm outline (for the sewing channel) and a 2mm edge to the design.

Color

A maximum of 4 colors can be used on a single PV+ Emblem to remain within standard turn-times. Please note that any designs with 5-8 colors will cause a delay on production and turn around times. Available colors include:

  • Solid colors, without any gradients *
  • "Glow in the dark" color
  • Pantone color matching is available

* Metallic and neon colors are not available.

Note: Color match may vary between physical pieces and digital renderings due to natural ink behavior on variant background colors.

Backing

  • Low melt heat seal
  • Pressure-sensitive
  • Velcro®

Velcro® - Both the hook and loop sides are included, with the hook side sewn to the emblem. Size restrictions adhere to the product’s minimum and maximum dimensions. Sewing guide is required.

Washing Information

PV+ Emblems will withstand up to 25 domestic washing machine cycles.

Shelf Life

To maximize the shelf life of this product, please keep at room temperature. Do not expose it to temperatures above 485°.

PRESSURE-SENTITIVE

  1. Clean application area with rubbing alcohol
  2. Remove paper backing, press emblem firmly on desired location

LOW MELT BACKING WITH A 360 IQ™ HAT HEAT PRESS - HATS

  • Top Temperature: 350°-360° F
  • BottomTemperature: 318°-320° F
  • Pressure: 40-50 PSI
  • Preheat: 17-20 seconds
  • Dwell Time: 17-20 seconds
  • Instructions: Place hat on heat press, leaving out the inner layer of the cap. Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH TOP HEAT & BOTTOM HEAT - GARMENTS

  • Top Temperature: 350°-360° F
  • BottomTemperature: 318°-320° F
  • Pressure: 40-50 PSI
  • Preheat: N/A
  • Dwell Time: 17-20 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. . Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH A TOP HEAT PRESS - GARMENTS

  • Temperature: 310°-335° F
  • Pressure: 50-60 PSI
  • Preheat: N/A
  • Dwell Time: 18-23 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. Turn garment inside out and heat press. Use a FlexStyle® Silicone Pad to protect the patch.

Disclaimer

TK Patches recommends testing the best combination of heat seal parameters before application. TK Patches is not liable for any damages to garments during the application process.

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Price Includes

Low melt or pressure-sensitive backing.

Add-ons

  • 15% increase for "Glow in the dark" ink
  • 10% per color for designs over 4 colors
  • 25% for velcro backing

Electronic Proof

A digital proof via email is available in 1 day. Edits are allowed.

Set-up Charges

One-time sample and setup fees.

  • Electronic Simulation: $25
  • Mold Charge: $150
  • Edit Sample: $100
  • Edit Color: $50

Production Time

Samples will take 2 days plus shipping. Production time will take 4 days plus shipping on an order up to 2,500 pieces. Add 1 day per 750 pieces.

NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.

We want you to love your item(s), but in the off-chance that you don’t, we accept full price product returns. Please note a $10 restocking fee will be deducted from your return amount.

Our patches ship in just1–3 weeks. Enjoy free shipping on orders over$200; for orders under $200, a flat$14.99shipping fee applies.

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How to Apply Your Patch

Watch our step-by-step videos to see how easy it is to apply your patch to a t-shirt or hat—no sewing required.

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💡 Tip: Before you order, make sure your design file is clear and your dimensions are accurate — it helps us deliver perfection!

Bold Colors, Long-Lasting Performance

If you're after custom patches that offer both striking visuals and superior durability, our flexible PVC emblems are the perfect solution. Designed to withstand the elements, these patches bring a modern, dimensional look to jackets, hats, bags, and more. Their smooth, flat surface ensures every detail of your design stands out — making your branding impossible to miss.

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What Is a Custom Patch?

Custom patches are decorative or functional piece made of fabric, often customized with embroidery, print, or sublimation. Custom patches are used for branding, promotions, uniforms, fashion, and personal expression. They can be sewn, ironed, or attached with Velcro to garments, bags, hats, or gear.

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Purpose of use

Determine where and how your patch will be used—on products, apparel, promotional items, or work uniforms.

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Durability

Consider how the patch will hold up to washing, weather, or physical use. Look for materials and backing options that are water-resistant and long-lasting.

What Is a Custom Patch

Material Type

Choose based on your design and usage: Embroidered patches for a classic raised texture Sublimated patches for photo-like detail Leather patches for a premium, rugged look Woven patches for intricate detail with a smooth finish

Application Method:

Match the patch to your needs: Iron-on patches for DIY use Sew-on patches for durability Velcro patches for flexibility and removability Adhesive patches for short-term or event use

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FAQ Guide

At TK Patches, our silicone-based PVC patches are part of a wide range of fully customizable patch options. Known for their durability, bold look, and dimensional texture, these patches are ideal for branding, personalization, and decorative use across numerous industries.

Whether you're creating patches for uniforms, promotional items, or everyday gear, our PVC patches hold up against wear while delivering vibrant, professional results. Plus, we offer free digital proofs and fast turnaround, so you can get your custom patches quickly and confidently.

Start designing yours today!

PVC rubber patches are generally water-resistant, meaning they can handle moisture and splashes without suffering significant damage. Many custom PVC patches are designed with features like sealed edges or protective coatings that help block water from reaching the fabric underneath.

While they offer strong resistance, it's important to note that PVC patches aren’t completely waterproof. Extended exposure to water — especially submersion — can eventually lead to leaks if there are any gaps in the patch’s construction.

How the patch is applied also affects its water resistance. For example, a sewn-on patch might leave behind needle holes in the fabric, which could let water through.

To preserve the integrity and water-resistant qualities of your custom PVC patches, always follow care guidelines. Avoid harsh chemicals, extreme heat, or soaking the patch for long periods.

Custom PVC patches are highly versatile and serve a variety of purposes across multiple industries:

  • Military Use: Ideal for unit insignias, tactical ID tags, and morale patches.
  • Corporate Branding: Frequently applied to uniforms, branded bags, and promotional gear.
  • Outdoor Equipment: Commonly seen on tactical apparel, backpacks, and camping gear for added durability and style.
  • Sports Teams: Used by clubs and athletic organizations to enhance uniforms and gear with vibrant, long-lasting logos.
  • Fashion & Accessories: Popular among premium fashion brands looking to add bold, distinctive detailing to their pieces.

PVC patches offer several compelling advantages:

  • Exceptional Durability: They hold up well against sunlight, moisture, and extreme weather, resisting cracks and fading over time.
  • Creative Freedom: These silicone-based patches allow for highly detailed, colorful, and complex designs, tailored to your needs.
  • Tactile Dimension: The raised, rubbery texture provides not only a bold look but also a satisfying feel.
  • Wide Usability: Ideal for everything from tactical gear and uniforms to promotional items and branded accessories.

PVC rubber patches are known for their dimensional depth and tactile surface. Made by molding flexible silicone-like material into detailed shapes, they allow for rich color application and precision design. Their high resistance to abrasion and environmental stress makes them a great choice for both indoor use and tough outdoor conditions.

PVC rubber patches are crafted from a durable, flexible plastic material known for its resilience and adaptability. These patches can showcase vivid colors and detailed graphics, making them ideal for a wide range of uses. Their rugged construction makes them perfect for environments that demand strength — commonly seen on military apparel, outdoor equipment, sports gear, and branded merchandise. They’re built to endure extreme conditions without cracking, fading, or wearing out over time.