Sublimated Patches
Sublimated Patches

Sublimated Patches

Starting from $3.57 each at 100 pieces.

Sublimated patches deliver vibrant, photo-quality detail that embroidery alone can’t achieve. Using heat-dye technology, every color, gradient, and intricate line is captured with precision. Perfect for detailed logos, photographs, or complex artwork, sublimated patches are lightweight, durable, and available with iron-on, Heatpress, Peel and Stick, or Velcro backing options. Ideal for uniforms, sports teams, and branded merchandise. 

Learn how to apply Sublimated Patches in minutes 👈

Emblem Size Limits BORDERS 

Minimum: 1” X 1” 
Maximum: 12” X 12” 

Color

Sublimated patches can be made from any color, allowing you to digitally print photorealistic images and even match PMS colors.

BORDERS 

  • Merrow Border
  • Borderless

Backing

  • Low melt heat seal
  • Industrial heat seal
  • Pressure-sensitive
  • Velcro®
  • No Backing

Backings (lamination) does not cover the merrow border on the emblem. Please consider this when applying to your garments.

Sublimated Patches with merrow border must have a backing.

Limitations

Low melt - Recommended application for thicker materials, such as jackets, and hats that can withstand a heat press and 320°F. Not recommended for use on materials that may be heat sensitive (ex: some nylons, silk, some plastics, leather, wool, fleece, etc.) or for weather-treated materials, due to chemicals used that do not allow the emblems to adhere properly.
Pressure-sensitive -
 Recommended application is on flat, non-textured surfaces, including glass, plastic, wood, and metal. Not recommended for application on surfaces that may contain an oil finish, such as silicon, Teflon™, rough fabrics, or outdoor goods.
Velcro® – Both the hook and loop sides are included, with hook side sewn to the patch. Size restrictions adhere to the product’s minimum and maximum dimensions. Merrow border required. For emblems larger than 4” height, multiple strips of Velcro will need to be placed side by side.

Washing Information

Machine wash inside-out using mild detergent. Patches withstand 52 domestic wash cycles.

Shelf Life

One year shelf life before applying (room temperature-controlled environment).

PRESSURE-SENTITIVE

  1. Clean application area with rubbing alcohol
  2. Remove paper backing, press emblem firmly on desired location

LOW MELT BACKING WITH A 360 IQ™ HAT HEAT PRESS - HATS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 16-20 seconds
  • Instructions: Place hat on heat press, leaving out the inner layer of the cap. Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH TOP HEAT & BOTTOM HEAT - GARMENTS

  • Top Temperature: 275°-285° F
  • BottomTemperature: 315°-320° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 16-20 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. . Use a FlexStyle® Silicone Pad to protect the patch.

LOW MELT BACKING WITH A TOP HEAT PRESS - GARMENTS

  • Temperature: 315°-325° F
  • Pressure: 70-80 PSI
  • Preheat: N/A
  • Dwell Time: 14-18 seconds
  • Instructions: Place patch on desired location and secure it in place with Thermal Tape. Turn garment inside out and heat press.
  • Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.

INDUSTRIAL HEAT SEAL

  • Top Temperature: 395°-405° F
  • BottomTemperature:395°-405° F
  • Pressure: 60-80 PSI
  • Preheat: N/A
  • Dwell Time: 10-14 seconds
  • Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.

Disclaimer

TK Patches recommends testing the best combination of heat seal parameters before application. TK Patches is not liable for any damages to garments during the application process.

Pricing

Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.

To determine the size of your emblem, use the following formula:
Size = Width + Height / 2

Price Includes

Heat seal or pressure-sensitive backing

Add-ons

  • 25% increase for metallic thread
  • 10% per color for designs over 6 thread colors
  • 10% increase for thread colors not available on the World Emblem thread chart
  • Add $1.65 each for personalization (name droppers)

Electronic Proof

A digital proof via email is available in 1 day. Edits are allowed.

Set-up Charges

One-time sample and setup fees.

  • Up to 4.00”: $30
  • 4.01 - 6.00”: $40
  • 6.01 - 8.00”: $60
  • 8.01 - 10.00”: $80
  • Edits: $25

Production Time

Samples will take 1 day plus shipping. Production time will take 1 day plus shipping on an order up to 2,500 pieces. Add 1 day per 2,500 pieces.

NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.

We want you to love your item(s), but in the off-chance that you don’t, we accept full price product returns. Please note a $10 restocking fee will be deducted from your return amount.

Our patches ship in just1–3 weeks. Enjoy free shipping on orders over$200; for orders under $200, a flat$14.99shipping fee applies.

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How to Apply Your Patch

Watch our step-by-step videos to see how easy it is to apply your patch to a t-shirt or hat—no sewing required.

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💡 Tip: Before you order, make sure your design file is clear and your dimensions are accurate — it helps us deliver perfection!

How to Apply Sublimated Patches Correctly

Need guidance on applying your sublimated patches? Our easy-to-follow video tutorials provide step-by-step instructions to help you apply them with confidence. Learn how to achieve a clean, long-lasting finish while showcasing your brand in full color.

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What Is a Custom Patch?

Custom patches are decorative or functional piece made of fabric, often customized with embroidery, print, or sublimation. Custom patches are used for branding, promotions, uniforms, fashion, and personal expression. They can be sewn, ironed, or attached with Velcro to garments, bags, hats, or gear.

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Purpose of use

Determine where and how your patch will be used—on products, apparel, promotional items, or work uniforms.

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Durability

Consider how the patch will hold up to washing, weather, or physical use. Look for materials and backing options that are water-resistant and long-lasting.

What Is a Custom Patch

Material Type

Choose based on your design and usage: Embroidered patches for a classic raised texture Sublimated patches for photo-like detail Leather patches for a premium, rugged look Woven patches for intricate detail with a smooth finish

Application Method:

Match the patch to your needs: Iron-on patches for DIY use Sew-on patches for durability Velcro patches for flexibility and removability Adhesive patches for short-term or event use

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FAQ Guide

Absolutely! For a dimensional look, we offer Print & Stitch patches — which blend sublimation with embroidered borders or accents for a hybrid, premium finish.

At TK Patches, we offer multiple backing options:

  • Heat press backing – most common, long-term and secure
  • Peel & Stick – for events or temporary use
  • Velcro – great for tactical or swappable gear
  • Sew-on – for permanent placement without heat

Refer to our pressing guide for heat and pressure settings based on your garment.

Yes — sublimated designs are fused into the fabric, making them resistant to fading, cracking, or peeling. When properly applied (usually heat-pressed), they last through regular washing and heavy use.

  • Corporate branding: Clean, sharp logo presentation
  • Team gear & jerseys: Lightweight and detailed
  • Merch & promotional items: Caps, totes, event wear
  • Fashion collections: Photo-based or artistic patch designs
  • Collectors & novelty items: Anime, pop culture, or digital art prin
  • For photo-quality designs, sublimation is unmatched.
  • Ideal for gradients, shadows, small text, and intricate logos.
  • Unlike embroidery, it doesn't distort small elements or thin lines.
  • Lays completely flat and smooth, offering a clean and modern look.
  • Faster and more affordable in high volumes.

The artwork is first printed onto a special transfer paper using sublimation ink. Then, through high heat and pressure, the ink turns into gas and bonds with the fibers of the fabric — resulting in a vibrant, permanent print that won’t peel, crack, or fade.



Sublimated patches are high-resolution fabric patches where your design is heat-transferred directly into the material using dye-sublimation printing. This process allows for full-color, photo-quality detail that traditional embroidery can’t replicate — perfect for complex logos, gradients, and detailed artwork.