Woven Patches
Woven patches are perfect for designs that require precision and detail. Made with thinner threads than embroidery, they capture small text, sharp lines, and intricate logos with clarity. Lightweight and durable, woven patches are ideal for hats, jackets, uniforms, and bags. With options for iron-on, sew-on, or Velcro backing, these patches combine flexibility with a professional finish.
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Emblem Size Limits
Borderless minimum: 1" x 0.5" (+/- 2mm)
Merrow or Overlock border: 1.5" x 1.5" (+/- 2mm)
Maximum – 7.48" x 7.48"
Text and Element Size Limits
Text Minimum:2mm H
Element Minimum: 0.2mm
Color
On a single Woven Patch, a minimum of 2 colors must be used, with a maximum of 12. Choose from 79 available weaving colors. Metallic colors count as 4 colors each.
Backing
- Low melt heat seal
- Pressure-sensitive
- No backing
Border Types
Woven Patches are available with either merrow border, overlock border or borderless options.
Limitations:
- Merrow & Overlock borders cannot have metallic thread. The edge must be 5mm (+/- 1mm) space.
- Borderless the edge must be 3mm (+/- 1mm) space from design to edge of patch.
Border Sizes
Merrow:
- Regular surface: 3mm
- Overlap section: 5mm (+/- 2mm)
Overlock:
- 4mm (+/- 1mm)
Washing Information
Woven Patches will withstand up to 52 domestic washing machine cycles.
Shelf Life
To maximize the shelf life of this product, keep at room temperature. Do not expose it to temperatures above 485°F.
Disclaimer
The alignment of the logo and outer edge may vary by +/- 2mm. Due to the natural behavior of the weaving process, background color variation may be visible when darker colors are used over light colors.
PRESSURE-SENTITIVE
- Clean application area with rubbing alcohol
- Remove paper backing, press emblem firmly on desired location
LOW MELT BACKING WITH A 360 IQ™ HAT HEAT PRESS - HATS
- Top Temperature: 275°-285° F
- BottomTemperature: 315°-320° F
- Pressure: 60-80 PSI
- Preheat: N/A
- Dwell Time: 15-18 seconds
- Instructions: Place hat on heat press, leaving out the inner layer of the cap.
LOW MELT BACKING WITH TOP HEAT & BOTTOM HEAT - GARMENTS
- Top Temperature: 275°-285° F
- BottomTemperature: 315°-320° F
- Pressure: 60-80 PSI
- Preheat: N/A
- Dwell Time: 15-18 seconds
- Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.
LOW MELT BACKING WITH A TOP HEAT PRESS - GARMENTS
- Temperature: 350°-360° F
- Pressure: 40-50 PSI
- Preheat: N/A
- Dwell Time: 15-18 seconds
- Instructions: Place patch on desired location and secure it in place with Thermal Tape. Turn garment inside out and heat press.
- Optional: For delicate fabrics such as nylon, lycra, 100% polyester, etc. use a FlexStyle® Silicone Pad over garment for protection.
Disclaimer
TK Patches recommends testing the best combination of heat seal parameters before application. TK Patches is not liable for any damages to garments during the application process.
Woven Patches
Pricing
Using the drop-downs above, you can find the approximate price per item, based on the emblem size and quantity ordered.
To determine the size of your emblem, use the following formula:
Size = Width + Height / 2
Price Includes
Low melt or pressure-sensitive backing.
Add-ons
- 25% increase for metallic thread
- 15% per color for designs over 6 thread colors
- 10% for overlock border
Electronic Proof
A digital proof via email is available in 1 day. Edits are allowed.
Production Time
Production time will take 7 days plus shipping on an order up to 2,500 pieces. Add 1 day per 2,500 pieces.
NOTE: All turnaround times are subject to change. Larger orders may result in additional business days for production. Orders received after the cut-off time will be considered as received the next working day.
We want you to love your item(s), but in the off-chance that you don’t, we accept full price product returns. Please note a $10 restocking fee will be deducted from your return amount.
Our patches ship in just1–3 weeks. Enjoy free shipping on orders over$200; for orders under $200, a flat$14.99shipping fee applies.






